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Finding and replacing arm trunnions for a 3A arm rebuild

20 years old. Gear and prices may have changed since.

What the thread found

  • Arm trunnions can be replaced by machining fixed axis rods in place of the original trunnions if you have access to a lathe and machine shop equipment.
  • Standard hardened steel axis rods approximately 3 inches in length can be used as replacements, connecting both sides of the arm for increased rigidity and reduced twisting under load.
  • Metal caps need to be fabricated to retain the replacement axis rods in place of the original trunnions.
  • Bearings in the arm can be sourced from local hardware stores using the type number printed on them, saving significant cost compared to specialty suppliers.
  • Heating the aluminum arm allows old bearings to be pressed out and new ones installed with appropriate equipment.
  • Trunnions and bearings can be replaced incrementally rather than all at once.
  • Some manufacturers produce replacement trunnions, including stainless steel versions that extend fully through the arm structure for added support.
  • The original 3A arm patents have expired, allowing multiple manufacturers to produce replacement arms and components.

Depends on

  • This approach requires significant skill, proper tools, and access to machine shop equipment.
  • Mistakes during bearing replacement or trunnion work can damage the aluminum arm structure.
  • Not all manufacturers are willing to sell individual parts rather than complete rebuild services.
  • The discussion includes manufacturer recommendations and contact information that may be outdated given the 2006 timeframe.
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