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2006Batteries/Power forum

Hytron batteries displaying single flashing bar on fuel gauge when mounted

20 years old. Gear and prices may have changed since.

What the thread found

  • A single flashing horizontal bar on the battery display can indicate an over-current draw condition causing the battery to shut down for protection.
  • Resetting the LCD display using a paperclip-sized reset button can restore normal display function, though the reset button location varies by battery model.
  • An over-current shutdown can occur even when no devices are connected, suggesting a potential short circuit in the mounting equipment or sled wiring.
  • Loose connector contacts that create electrical shorts when lemo connectors are inserted can trigger the over-current protection and cause the single bar display.
  • Placing a battery under load on the sled can help stabilize the display after the over-current condition has been addressed.
  • The condition often appears after fresh charging when the battery has been sitting through the cell balancing phase.

Depends on

  • The reset button location differs between battery models; it was found on Dionic 90 batteries but not on Hytron 120 or Hytron 50 models.
  • The symptom and its cause were not documented in the Hytron manual at the time of this discussion.
  • The condition was ultimately resolved in one case by identifying and replacing damaged connectors, not by a software fix.
  • Different users experienced the issue under different circumstances, suggesting multiple potential causes.
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