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Building custom BNC cables for HD-SDI video

13 years old. Gear and prices may have changed since.

What the thread found

  • Neutrik supplies complete BNC cable kits that include connectors, quality cable, and a hexagonal crimper suitable for getting started.
  • Lower profile BNC connectors are available for thin HD-SDI cables and can be installed with interchangeable crimper tools.
  • Canare L-1.5C2VS cable with BCP-C1 plugs creates very thin spaghetti-style BNC connectors with approximately 2.9mm outer diameter.
  • Thin spaghetti-style BNC cables require solder-core connectors, a dedicated crimp tool like the Canare TC-1, a die set like the TCD-1DB, and a soldering station with fine tip and flux.
  • Belden produces cables as thin as 2.5mm diameter but Canare L-1.5C2VS offers better balance between flexibility, thinness, and durability according to user experience.
  • Neutrik RearTwist connectors come in variants matched to specific cable types, such as part number NBTC75BLI4 for Canare L-1.5C2VS cable.

Depends on

  • The Neutrik kit approach and thin cable approach represent different solutions with different tool requirements and cost structures.
  • The experience with Canare cable quality is based on individual user assessment rather than comparative testing data.
  • Building custom cables requires investment in multiple specialized tools beyond the basic crimper.
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