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Safety concerns with sharp contact points on exovests during falls or bending

What the thread found

  • The upper chest metal plate can contact the throat area when the vest shifts upward during bending without the rig attached.
  • The rear rod assembly screw can contact the spine during backward impacts or when the torso bends.
  • Proper fitting with the chest plate positioned low on the chest and front rods pulled down away from the throat helps minimize throat contact during normal operation.
  • Adding booster pads at the shoulders can reduce contact between the back and rear rod assembly.
  • Filing down the rear screw to a flat profile is one approach to reduce injury risk from that contact point.
  • A padded or soft protective cap over the rear screw could provide additional protection against impacts.

Depends on

  • Safety concerns only manifest during falls or dynamic movements, not during normal fitted wear with the rig attached.
  • The suggested modifications and protections had not yet been implemented or tested at the time of discussion.
  • No formal testing of the vest's protective performance during impacts was documented.
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