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2009Brackets/Widgets forum

Sourcing components and techniques for hand-soldering Lemo connectors into custom cables

17 years old. Gear and prices may have changed since.

What the thread found

  • Lemo connector parts and compatible cable can be sourced from general electronics distributors like Mouser and Digikey, or from specialized suppliers carrying branded options like Mogami cable.
  • A soldering station rather than just an iron is preferable for consistent temperature control and quicker heat-up times.
  • A heat sink tool should be used during soldering to prevent heat shrink tubing from prematurely shrinking onto the solder joint.
  • Soldering small Lemo connectors is technically difficult and typically requires practice or prior experience to achieve reliable results.
  • When ordering connectors in small quantities, having exact part numbers is necessary since vendors expect customers to specify precisely what they need.
  • Lemo and Fischer manufacturers provide free catalogs and can direct buyers to authorized local distributors.

Depends on

  • Discussion from 2009, so current availability and pricing may differ.
  • No consensus on whether hand assembly is worthwhile compared to purchasing pre-made cables from professional fabricators.
  • One participant specifically mentioned using Hakko 936 and Weller WD1000m soldering stations but individual tool recommendations are not universally applicable.
  • No detailed guidance provided on connector specifications, pinout, or quality verification after assembly.
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