SteadiHub
2010Batteries/Power forum

Melted terminal components on RED battery charger and battery pack

16 years old. Gear and prices may have changed since.

What the thread found

  • Plastic components around power terminals can melt on both battery chargers and battery packs due to poor electrical contact between connectors.
  • Bent or distorted pins and sockets in the charging connection can cause arcing at the terminals, generating heat that melts surrounding plastic parts.
  • A temperature sensor inside the battery may trigger automatic shutdown of the charger when terminal overheating is detected, potentially preventing more severe damage.
  • Battery packs with melted plastic around terminals may continue to function normally despite visible heat damage.
  • Poor contact issues can occur across different battery systems and manufacturers, with varying connector tolerances between brands.

Depends on

  • The exact cause of the specific incident was never definitively determined.
  • Only one incident with RED equipment was described, making it unclear whether this is a systematic problem or an isolated case.
  • No measurements or detailed technical specifications of the damage were provided.
  • The relationship between connector quality and different manufacturers was mentioned anecdotally but not thoroughly investigated.
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