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Plastic component failures and repairs on Ultra and Provid vests

19 years old. Gear and prices may have changed since.

What the thread found

  • The shoulder pieces and waist band on Ultra vests are made of plastic that can break where clasps and buckles attach
  • Broken plastic buckles can be temporarily repaired by drilling holes and using hex bolts instead of rivets
  • Side release clasps for these vests are available as replacement parts for under five dollars at sporting goods retailers
  • The ski boot style buckles for current Ultra vests are available from retailers for approximately ten dollars
  • Replacement plastic buckles are also sold through Tiffen
  • Some users have reported receiving no-cost repairs from the manufacturer within one year of purchase
  • The front plastic panel of the vest can be a structural component that may require complete replacement rather than simple repair

Depends on

  • The exact plastic material type was not definitively identified in the discussion
  • Repair options and warranty coverage appear to have changed over time as different contact persons were mentioned
  • The discussion spans multiple vest models (Ultra, Ultra2, Provid, LX) which may have different plastic components
  • Response times from the manufacturer varied significantly in reported cases
  • Some users struggled to clearly communicate their specific problems

Gear in this thread

Ultra Vestcatalog

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