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Restoring and modifying an early Steadicam Flyer with a Steadicam Mini sled for use with a Canon C100

What the thread found

  • Early Flyer systems may have shipped with Steadicam Mini sleds during the transition period between manufacturers, as the two designs are mechanically identical aside from color differences.
  • A narrow post with 15.8mm outer diameter on early Flyer/Mini sleds makes routing standard connectors difficult and requires careful modification of connector housings.
  • The curved pressure-fit pin securing the post flange can be removed by applying penetrating oil and carefully tapping out with a small screwdriver.
  • MicroHDMI connectors can be routed through the narrow post by carefully shaving the connector plastic with a utility knife.
  • Custom 3D-printed battery adapters can accommodate aftermarket batteries like Ryobi drill packs with integrated voltage protection, paired with DC step-down converters to power monitors and cameras.
  • An early Flyer sled with a Canon C100 camera operates near the lower end of the payload range, leaving room for future accessories like wireless transmitters and receiver systems.
  • The original Lemo 0B power connector on the sled can be preserved for future camera compatibility without interfering with HDMI modifications.

Depends on

  • The modifications described are specific to early Flyer/Mini sled designs with narrow posts.
  • The Ryobi battery approach was chosen as a cost-effective temporary solution rather than professional V-mount or D-tap systems.
  • The system required extensive unworking of previous owner modifications before restoration.
  • Some original components were replaced with third-party equivalents sourced from hardware suppliers.

Parts

Dovetail Plate

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